Cooling technologies for coated surfaces

Cooling and cool drying in industrial coating lines 

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Cooling and cool drying in the industry

After drying, coated workpieces must remain stable in order to be processed safely. Cooling in industrial coating lines prevents deformation and surface marks. Cool drying complements this step by specifically regulating the residual moisture - essential for water-based systems.

This results in high-quality, reliable surfaces that meet the requirements of modern production lines.

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VEN DRY COOL cooling tunnels and cooling channels

Stabilisation of your workpieces

VEN DRY COOL cooling tunnels and cooling channels stabilise workpieces after IR, UV or coating drying. The modules guide components through defined temperature and climate zones with uniform air flow. Sensitive surfaces remain protected and integration into new or existing lines is space-saving and flexible. The technology supports smooth transitions to material handling, industrial robotics, buffers and packaging.

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Cooling in industrial coating lines: The modes of action

Cooling in industrial coating lines reduces the temperature of the coating film in a controlled manner and protects the surface from pressure sensitivity. Defined air and temperature control stabilises the coating films and increases the dimensional stability of the component. The processes creates reproducible conditions for downstream process steps.

The components lose excess heat in a controlled manner.

The coating becomes pressure-resistant.

Homogeneous flow stabilises the process.

Sensitive geometries retain their shape.

Cooled parts can be moved and stacked safely.

Cool drying: How it works

Cool drying combines temperature and moisture reduction to safely stabilise water-based coatings. It prevents typical surface defects such as sticking, matt spots or uneven drying. The process ensures a homogeneous coating result that can be further processed - especially for sensitive functional coatings.

Remaining moisture is extracted in a defined manner.

Temperature and air volume remain constant.

The surface dries out evenly.

Even complex geometries dry reliably.

Components are grip and pack resistant.

Cooling in industrial coating lines at a glance

 

Both cooling in industrial coating lines and cool drying stabilise the surface. Depending on the coating system and process sequence, they can be used individually or combined as coordinated steps.

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VEN DRY UV
Cooling in industrial coating lines

Purpose
Reduce temperature
Application
IR, UV, convection
Medium
tempered air
Risks
Impressions, deformations
Process duration
short
Position
before material handling

VEN DRY UV
Cool drying

Purpose
Regulating residual moisture
Application
water-based coats
Medium
dry, regulated air
Risks
Sticking, matt spots
Process duration
medium
Position
after drying of water-based systems

Advantages of cooling in industrial coating lines and cool drying

A precisely controlled cooling and climate zone increases the quality of the entire coating line. It stabilises different materials, reduces reject rates and enables reproducible series processes. In addition, both processes can be seamlessly integrated into complete Venjakob coating and drying lines.

  • High dimensional and shape stability
  • Safe material handling and packaging
  • Uniform surfaces with water-based coatings
  • Energy-efficient climate zones
  • Reliable process parameters for different geometries
  • Fewer rejects and stable quality
  • Smooth integration into complete Venjakob systems

View references

Cooling in industrial coating lines: sustainable and safe

Modern cooling zones are energy-efficient and protect components and employees. Precise climate control, stable process parameters and durable components ensure sustainable, safe operation - over the entire system life cycle.

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Environment
  • Reduced energy requirement
  • Low heat load
  • Resource-saving operation
Security
  • Stable climatic conditions
  • Low component stress
  • Reliable material flow
Sustainability
  • Durable components
  • Fewer rejects
  • Efficient energy utilisation
Emission reduction
  • Optimised air volumes
  • Reduced VOC load
  • Minimised waste heat
Operating costs
  • Low energy costs
  • Low maintenance costs
  • High system availability

Combination options with cooling in industrial coating lines and cool drying

Cooling and refrigerated drying zones adapt flexibly to different production processes. They form stable transitions between drying, material handling, industrial robotics and packaging and enable constant quality even at fluctuating speeds.

  • after IR, UV or coating drying
  • as a transition to material handling or industrial robotics
  • for variable speeds
  • controlled via the VEN CONTROL process monitoring system
  • can be integrated into energy-optimised coating lines

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References

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Wood | Furniture
Spray coating line for matt surfaces
Automobile
Contactless coating of batteries
Automobile
Customised coating solutions for different workpiece geometries
Metal
HEC processes: Patented high-end processes for metals and plastics surfaces
Building components
Automated staircase coating system
Building components
Energy-efficient door coating with combined air circulation system
Building components
Automated coating of individual window parts
Building components
Flexible edge spraying system
Building components
Combined roller spray coating line
Building components
Flexible surface coating in batch operation
Aerospace
Multi-purpose coating system with 2-in-1 robot application solution
Metal
Compact, fully automatic coating system for mechanical watch parts
Metal
Industrial finishing, marking and labelling system for pipe sockets
Metal
Robot coating system with automatic changeover

The Venjakob process chain

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Dry coating technology

Efficient drying and curing systems ensure short process times and consistent results. Depending on the coat or adhesive system, convection, infrared, UV or combined drying processes are used.

We are happy to advise you

Would you like to find out more about our systems, processes or solutions - or do you already have a specific project in mind? Our contacts are on hand to provide you with expert advice, technical expertise and many years of experience.

Christian Streit

Head of Wood | Building Materials Division

Telephone: +49 5242 9603-162
E-mail: ed.bokajnev@tierts.naitsirhc

Gert große Deters

Business Unit Manager for General Industry & Automotive

Telephone: +49 5242 9603-184
E-mail: ed.bokajnev@sretedessorg.treg

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